High moisture fiber protein production line

High moisture fiber protein production line uses plant based proteins such as soy protein isolate, Pea protein, wheat protein, rice protein and other plant based proteins as the main raw materials according to the demand, and uses the twin-screw extrusion ripening process to produce plant based protein meat food with high toughness, rich in layered fiber and similar to meat products. The specially designed twin screw extrusion molding system extrudes the product in sheet or column shape and cuts it into shape; The production line adopts a solid/liquid dual feed system to meet the precise ratio production of various materials and additives; The twin screw extruder adopts a special combination of modular screw, dynamic pressure monitoring, and a multi stage independent temperature control system to ensure precise temperature control; The main material of the entire line is food grade 304 stainless steel, and special parts such as extruder screws, cutting knives, and other accessories are processed and produced using high-strength special steel that is harmless to the human body; This production line has a high degree of automation, stable product quality, continuous production (which can achieve continuous production for no less than 72 hours), no waste, and low energy consumption; The high moisture brushed protein products produced by the company can be widely used. They can be processed with stewed meat snacks, such as "hand shredded beef", and can be added to a variety of meat products, such as Ham sausage, dumplings stuffing, etc. They can also be processed to produce new types of meat products with different finished products, such as beef, meat burgers, and other products, and sold to supermarkets and restaurants; Its demand is large and has a clear growth trend.

characteristic:

Touch screen PLC centralized control, accurate and convenient;

Block type combination screw, can be freely combined according to different raw materials and products;

Alloy steel screw, hardness HRC ≥ 62, long service life;

The machine barrel is embedded with a wear-resistant alloy sleeve, which has a long service life;

The machine barrel is equipped with a cooling circulation channel and PID temperature closed-loop control. Accurate temperature control;

The machine barrel is equipped with an injection nozzle to better adapt to raw material and quality requirements;

The motor and distribution box are directly connected for transmission, with low energy loss;

The distribution box adopts imported bearing sets (NSK) with strong load-bearing capacity;

Specialized for producing plant-based high moisture proteins;

Electrical components: Siemens standard/ABB motor, Delta/ABB/Schneider inverter, Delta touch screen

Process：Ingredients → Mixing → Extrusion →  Drying → Cooling → packing

Applicable materials: Soybean protein, wheat protein, Pea protein, rice protein, soybean meal, etc

Material: The feeding system and surface are made of Stainless steel; The shelf and some parts are made of carbon steel; The screw and knife are made of high-strength alloy steel material

Temperature control method: Electric heating/steam heating; Water cooling (optional)

Control method: Independent electric control cabinet control; inverter control